Apr 13th,2026
Artificial turf, also known as synthetic turf, has evolved from a niche alternative to a mainstream choice for sports fields, landscaping, and recreational areas. Its superior durability, low maintenance, and all-weather performance make it indispensable. Behind the lush, natural appearance lies a sophisticated manufacturing process that demands precision equipment and technical expertise. At Qingdao Shanzhong Technology Co., Ltd., we specialize in providing full-scale artificial turf production lines that cover every stage from raw material processing to finished product packaging. This guide walks you through the entire manufacturing journey and how our state-of-the-art machinery powers it.
The manufacturing of high-quality artificial turf involves 6 core stages, each critical to the final product's performance, durability, and aesthetics.
This is the foundational step where plastic pellets are transformed into grass-like fibers.
Raw Material Selection: High-grade Polyethylene (PE) or Polypropylene (PP) pellets are blended with UV stabilizers, color masterbatches, and anti-aging additives. This ensures the turf resists fading and wear.
Melting & Extrusion: The mixture is fed into a twin-screw extruder (core equipment). The screws melt the pellets at precise temperatures (180°C - 250°C), forcing the molten polymer through a spinneret plate to form continuous monofilaments.
Cooling & Stretching: The newly formed filaments are immediately cooled in water baths and stretched to enhance tensile strength.
Shaping & Winding: The fibers are dried, wound onto bobbins, and ready for the next stage.
Shanzhong Equipment Highlight: Our SZLSJ Series Monofilament Extruders are engineered for high stability and speed. Equipped with a 70mm screw diameter and a 33:1 L/D ratio, they ensure uniform fiber diameter and consistent quality, perfectly suited for producing premium PE/PP grass yarn.
Depending on the desired turf type (sports or landscape), fibers may undergo texturing.
Twisting: Multiple single filaments are twisted together to form a strong yarn bundle, mimicking the structure of natural grass blades.
Crimping/Texturing: For a more natural look, the fibers are crimped or shaped to create a "wavy" texture that stands upright better.
Shanzhong Equipment Highlight: We offer specialized Grass Silk Twisting Machines and Crimping Units that precisely control the twist level and texture, ensuring your turf looks lush and realistic.
This stage is where the "grass" is actually "planted" onto a base fabric.
Base Fabric: A strong, durable polypropylene (PP) or polyester backing cloth is prepared.
Tufting Process: The grass yarn is fed into an Artificial Grass Tufting Machine. Using high-speed needles, the yarn is punched through the backing cloth to create a dense, uniform carpet of grass. Parameters like pile height (20mm-60mm for sports), gauge (3/8", 5/16"), and stitch density are precisely set.
Shanzhong Equipment Highlight: Our High-Speed Artificial Grass Tufting Machines boast a maximum speed of 600 stitches/min and a working width of 4 meters. Designed for heavy-duty operation, they ensure high efficiency and minimal needle breakage, even for large-scale production.
The most critical step for durability is applying the adhesive backing.
Coating: The tufted turf is passed through a gluing unit, where a specialized latex or PU adhesive is evenly applied to the back of the fabric. This glue penetrates the backing and coats the base of the grass fibers.
Reinforcement: A layer of non-woven fabric or glass fiber mesh is often laminated onto the glue to increase tensile strength and prevent cracking.
Shanzhong Equipment Highlight: Our Back Gluing Machines feature an automatic coating system that ensures uniform glue distribution. The integrated control panel allows for easy adjustment of glue thickness, guaranteeing strong adhesion and preventing fiber shedding.
The glued turf must undergo high-temperature curing to set the adhesive.
Hot Air Drying: The turf is transported through a large-scale Drying Oven at controlled temperatures (60°C-80°C). The hot air circulates to dry the glue quickly and evenly, forming a rigid, water-resistant bond between the grass and the base.
Shanzhong Equipment Highlight: Our 4200 Series Back Gluing Machine is equipped with a massive 32-meter-long oven section (total length up to 256 meters). This long curing chamber ensures thorough drying, even at high production speeds, resulting in a rigid and long-lasting product.
The final steps prepare the turf for shipment and installation.
Perforation: Holes are punched into the backing to improve water drainage.
Trimming & Cutting: The edges are trimmed to precise widths and lengths.
Quality Inspection: Strict checks are performed for color consistency, fiber density, glue quality, and dimensional accuracy.
Winding & Packaging: The finished turf is tightly rolled onto cores, wrapped in protective packaging, and prepared for global shipment.
Qingdao Shanzhong Technology is a leading manufacturer with over 20 years of experience in designing and supplying complete turf production solutions. Here’s why we are the preferred partner for global clients:
We provide a comprehensive range of equipment, eliminating the hassle of dealing with multiple suppliers. Our lineup includes:
Extruders & Drawing Units: For premium grass fiber production.
Tufting Machines: For high-precision weaving.
Backing Machines & Ovens: For durable final assembly.
Auxiliary Equipment: Including winding machines, calciner, and ultrasonic testing devices.
Customization: We tailor production lines to meet specific client needs (sports turf, landscape turf, different pile heights, etc.).
Certifications: Our machinery adheres to international quality standards, with CE and ISO certifications available.
R&D Innovation: We continuously invest in R&D to improve efficiency and reduce energy consumption.
24/7 Inquiry Response: We guarantee a quick reply to all business inquiries.
After-Sales Service: From on-site installation and commissioning to operator training and technical support, our team ensures your production runs smoothly.
Strategic Location: Based in Qingdao, China, we offer fast delivery to major ports, reducing lead times for our international customers.
Producing premium artificial turf requires a perfect blend of advanced technology and reliable machinery. Whether you are establishing a new factory or upgrading an existing one, Shanzhong’s full-line solutions ensure you can produce high-quality, durable turf that meets global market standards.
Contact us today to discuss your project requirements and let our experts design the ideal artificial turf production line for your business!
Qingdao Shanzhong Technology Co., Ltd. is a professional manufacturer and exporter of artificial turf machinery, rubber flooring machinery, and related materials. With a focus on quality and innovation, we serve customers in over 80 countries, providing reliable equipment and comprehensive after-sales service.
